Posted: May 14, 2022 by: Bonnie
PCB assembly prototype is the production of a small number of SMT assembly testing carried out by customers for the design requirements of new products to ensure that the design of the product meets the expected design requirements. Generally, the number of PCBA prototype is less than 50 pieces.
AiPCBA is a PCBA manufacturer which focuses on one-stop PCBA intelligent manufacturing services, using artificial intelligence and big data technology, independently developed China's first PCBA flexible intelligent manufacturing platform AiPCBA®, integrating electronic components sourcing, product prototype, trial production, volume production, to provide customers with high-quality, high-efficiency quality services.
What is PCB Assembly Prototype Service?
PCB assembly Prototype service can offer one-stop service from PCB manufacturing, BOM sourcing, PCB assembly, SMT, THT, PCBA testing, product assembly, packaging, and delivery. You are not responsible for or supply any parts on this process and just need to deal with your design while suppliers take care of the rest. And they are without MOQ requirement for your prototype, just do the quantity you need.A major advantage of one-stop PCB Assembly Prototype service is that any problems can be discovered early. In fact, once you share the BOM list and Gerber data with the PCBA manufacturer, they will be able to point out the problem points (if any). And then to correct some mistakes in the design step before production, instead of making costly changes and repairs after the entire production, or scrapping the whole batch.
The PCB Assembly Prototype Service in AiPCBA
AiPCBA has passed the national high-tech enterprise and ISO9001 quality system certification, has an intelligent storage system of more than 200,000 kinds of general electronic components, an advanced industrial IOT production line of 10,000 square meters, and a sound supply chain management and quality control system, helping 2 million small and medium-sized company around the world. Enterprises accelerate the process of product launch.
So how do AiPCBA to offer the PCB assembly Prototype service?
1. PCB manufacturing: AiPCBA ensure the production quality of printed circuit boards that is the first step to offer the PCB Assembly Prototype service. AiPCBA have their own PCB factory and they produce single to multi-layer printed circuit boards. Also the manufacturing capability in AiPCBA can meet most of the printed circuit boards need such as rigid PCB and flex+ rigid PCB, 1-20 layer, 0.5-12oz copper thickness, 0.2-5.0mm boards thickness, all kind of surface treatment.
2. Components sourcing: Offering the turnkey assembly, the AiPCBA can purchase all of the component on your design. And ensure the component quality is with guarantee. In AiPCBA you do not need to worry about this kind problem. Because AiPCBA has an intelligent spot material storage warehouse, as well as a constant temperature and humidity warehouse, more than 200,000 kinds of components are available in stock. Whether it is samples, small batch production or mass production, their factory warehouse can directly issue materials to the production line, reducing the waiting time and receipt of purchased materials. In addition to its own standing materials, AiPCBA also connects with global distributors Digikey, Mouser, Arrow, RS, etc., as well as the API interface of spot inventory data of more than 800 domestic spot suppliers in China, so as to grasp the advantageous channels of material supply and inventory changes in real time. Quality is guaranteed.
Why AiPCBA can be your PCBA prototype partner?
1. Save time and cost
Turnkey PCB assembly manufacturing can help you save worry and workload. The one-stop service in AiPCBA, the most basic advantage is high efficiency and low cost. You do not need to purchase materials by yourself, manage PCBA production projects by yourself, or connect with multiple suppliers. You only need to safely hand over the production data to AiPCBA, and you can get your PCBA circuit board in about a week. No matter what stage your product is in, as long as you hand over the production data to us, AiPCBA will complete the rest of the production of components supply, PCB production and PCBA processing.
2. Rapid BOM quote and sourcing capability
AiPCBA use Electronic Components Ai Matching to get online quote in 30s target. In terms of components, AiPCBA has an intelligent spot material storage warehouse, global supplier authorization certification, professional technical support team, and advanced component testing laboratory. And based on the big data of the components, the risk management of the materials is carried out, and the risk assessment of the BOM materials based on the big data is also carried out.
3. High quality PCBA flexible manufacturing capability
AiPCBA implements a customized PCBA flexible manufacturing production line, a quality management system that monitors the whole process, and conducts project engineering pre-qualification based on big data and artificial intelligence, and achieves visual 3D PCBA DFM engineering pre-qualification. Customized SMT production lines for PCBA flexible manufacturing, AiPCBA's prototype production lines all use EUROPLACER high-precision SMT production equipment, and use IOT Internet of Things technology to make SMT production equipment highly coordinated with MES system, which can complete the processing needs of customer PCBA prototype with high quality . Specialized in providing services for you who need flexible production custom production lines, so that you no longer pay high costs for proofing and small batch production.
